Oil & Gas · Process Plants · Refineries · IS 694:2010

Refinery and process plant cable

Refinery and petrochemical plants run high-surge motor starts, hydrocarbon exposure, and long tray runs on the same structures. National Cables focuses on heavy-duty LT power and motor controlClass 5 flexible for MCC and distribution — with IS 694:2010 1100 V-class dielectric and Type ST2 sheathing where sheathed constructions apply.

1100 V class
IS 694:2010 — 1100 V-class
ST2
Refinery-grade outer sheath
Class 5
MCC & LT panel wiring
Sector Requirements

Governing standards

IS 694:2010 · IS 8130:2013 · IEC 60228
Motor feeders, MCC, and refinery LT distribution are the core electrical scope — IS 694:2010 FR and FR-LSH cover the full cable range.
Class 5 flexible is mandatory for MCC and LT panel internal wiring. FR-LSH is the minimum for cable gallery tray runs; DCS control rooms and occupied process buildings specify FR-LSH or IS 17048:2018 LSZH. Screened control for analogue loops running parallel to VFD or high-current feeders.
IS 694:2010IS 8130:2013 Class 5IEC 60228IEC 60332-1-2:2004IS 17048:2018 (DCS)
Voltage — Refinery LV
IS 694:2010 1100 V-class vs 1 kV references
Where projects reference 1 kV unarmoured cable (e.g. NYY), IS 694:2010 1100 V-class insulation provides margin for motor starting and switching transients. Both share the same conductor and construction geometry; the IS 694:2010 BIS certification covers the production line.
IS 694:2010IEC 60228 Class 5IEC 60332-1-2:2004
Chemical & Thermal Resilience

Type ST2 outer sheath

Type ST2 PVC outer sheath on applicable multicore builds for higher ambient heat and chemical exposure in refinery environments. Continuous operating temperature: 70 °C standard; 90 °C HR grade on request where offered.


Products

Domestic supply

Application Cable Specification
Motor feeders & power distribution FR Single Core WireIS 694:2010 Class 2; ISI marked; BIS IS 694:2010; 1.5–240 mm²
MCC & LT panel internal wiring Single Core Flexible WireIS 694:2010 Class 5, FR or FR-LSH, 10–240 mm²
Motor control & skid power Multicore Flexible CableIS 694:2010 PVC insulated & sheathed (Type ST2 where applicable); 2–4 core
Digital I/O & valve control circuits Control Cable (unscreened)IS 694:2010 Class 5 flexible; 0.5–2.5 mm² multicore for segregated digital runs
4–20 mA loops, RTD (parallel to VFD) Control Cable (screened)IS 694:2010 Al foil + tinned drain wire; single-point screen earth per EMC plan
Cable gallery tray runs & service areas FR-LSH Single Core WireIS 694:2010 OI >29%, TI >250 °C; IEC 60332-1-2:2004
DCS control rooms & occupied process buildings LSZH / HFFR WireIS 17048:2018 HCl <0.5%; smoke ≥70%; IS 17048:2018 LSH1 thermoplastic
Engineering Note
Screened vs unscreened control in a refinery
Unscreened Class 5 control suits digital I/O and actuators on segregated tray runs. For 4–20 mA and instrument loops running alongside VFD or high-current feeders, specify foil + drain screened control with single-point screen earth per the EMC plan. Both ship with BIS traceability.
IS 694:2010IEC 60228 Class 5IS 8130:2013

Export & International
International refinery and petrochemical projects

NYY-J / NYY-O (0.6/1 kV) (IEC 60502-1) and H07V-K (450/750 V) (IEC 60227-3) from the BIS 1100 V production line for GCC and African petrochemical tenders.

View export & international standards →
Clients in This Sector

Reference clients

ONGC
Oil & gas infrastructure
Indian Oil Corporation
Refinery & distribution
Indian Oil Refinery Mathura
Process plant
India Glycols (Noida)
Petrochemical
Hindustan Fertilizer Corp.
Process plant
Nagarjuna Heavy Chemicals
Chemical manufacturing

Frequently Asked Questions

Oil & gas cable specification — common questions.

What refinery EPC contractors, ONGC procurement, and petrochemical MEP teams typically ask about non-Ex-rated cable scope.

Does National Cables manufacture ATEX or IECEx Ex-rated cables for hazardous zones?

No. National Cables manufactures IS 694:2010 and IS 17048:2018 low-voltage cables (≤1100 V) for non-Ex-rated building services and refinery utilities — admin blocks, control rooms, MCC and LT panel internal wiring, instrumentation in safe zones, and lighting circuits.

For Zone 1 / Zone 2 hazardous-area applications requiring ATEX or IECEx certification, specify a cable manufacturer with explicit Ex-rated product certification. Our scope is the non-Ex utility and building services portion of refinery and petrochemical complexes.

Why is IS 694:2010 1100 V-class specified rather than IEC 60502-1 (0.6/1 kV)?

Where project specifications reference 0.6/1 kV unarmoured cable (e.g., NYY), IS 694:2010 1100 V-class insulation provides margin for motor-starting surges and switching transients common in refinery plant. Both share IEC 60228 Class 5 conductor geometry — the BIS 1100 V certification is the differentiator.

For international tenders, National Cables also supplies NYY-J / NYY-O (IEC 60502-1, 0.6/1 kV) from the same BIS-certified line — enabling specification flexibility on GCC and African petrochemical schedules.

What is required for MCC and LT panel internal wiring in refineries?

IS 8130:2013 Class 5 flexible conductor is mandatory for MCC and LT panel internal wiring throughout. Class 5 fine-strand construction handles repeated bending during assembly, commissioning, and maintenance without conductor work-hardening or fracture.

National Cables supplies IS 694:2010 Single Core Flexible (Class 5) in FR or FR-LSH grade, sizes 0.5–240 mm². For instrumentation runs alongside VFD or high-current feeders, specify screened control cable (aluminium foil + tinned drain) with single-point screen earthing per the EMC plan.

When is screened control cable required versus unscreened in refinery instrumentation?

Specify screened multicore control (foil + drain) for any 4–20 mA loop, RTD signal, or low-voltage measurement circuit running parallel to VFDs, motor feeders, or other high-current sources. Unscreened Class 5 multicore is acceptable for digital I/O on segregated tray runs where EMI exposure is low.

The decision is per the EMC plan, not per cable cost. An unscreened analogue loop adjacent to a high-current feeder will pick up sufficient noise to corrupt the signal — and the failure presents as inconsistent measurement, not an obvious wiring fault.

Are National Cables' cables suitable for international refinery and petrochemical projects?

Yes. The export portfolio includes NYY-J / NYY-O (IEC 60502-1, 0.6/1 kV) for unarmoured power, H07V-K (IEC 60227-3, 450/750 V) for international panel wiring, and YY Control Cable (EN 50525-2-11) for unscreened multicore — all produced from the BIS 1100 V-class certified line.

This enables seamless specification on refinery MEP schedules in GCC, African, and emerging-market petrochemical projects. Material declarations and IEC type-test reports are issued in international tender format. Note: scope remains non-Ex utility and building services.

Specify National Cables for your refinery project.

BIS compliance records, technical documentation, and project pricing — 24-hour response.