Refinery and process plant cable
Refinery and petrochemical plants run high-surge motor starts, hydrocarbon exposure, and long tray runs on the same structures. National Cables focuses on heavy-duty LT power and motor control — Class 5 flexible for MCC and distribution — with IS 694:2010 1100 V-class dielectric and Type ST2 sheathing where sheathed constructions apply.
Governing standards
Type ST2 outer sheath
Type ST2 PVC outer sheath on applicable multicore builds for higher ambient heat and chemical exposure in refinery environments. Continuous operating temperature: 70 °C standard; 90 °C HR grade on request where offered.
Domestic supply
| Application | Cable | Specification |
|---|---|---|
| Motor feeders & power distribution | FR Single Core WireIS 694:2010 | Class 2; ISI marked; BIS IS 694:2010; 1.5–240 mm² |
| MCC & LT panel internal wiring | Single Core Flexible WireIS 694:2010 | Class 5, FR or FR-LSH, 10–240 mm² |
| Motor control & skid power | Multicore Flexible CableIS 694:2010 | PVC insulated & sheathed (Type ST2 where applicable); 2–4 core |
| Digital I/O & valve control circuits | Control Cable (unscreened)IS 694:2010 | Class 5 flexible; 0.5–2.5 mm² multicore for segregated digital runs |
| 4–20 mA loops, RTD (parallel to VFD) | Control Cable (screened)IS 694:2010 | Al foil + tinned drain wire; single-point screen earth per EMC plan |
| Cable gallery tray runs & service areas | FR-LSH Single Core WireIS 694:2010 | OI >29%, TI >250 °C; IEC 60332-1-2:2004 |
| DCS control rooms & occupied process buildings | LSZH / HFFR WireIS 17048:2018 | HCl <0.5%; smoke ≥70%; IS 17048:2018 LSH1 thermoplastic |
NYY-J / NYY-O (0.6/1 kV) (IEC 60502-1) and H07V-K (450/750 V) (IEC 60227-3) from the BIS 1100 V production line for GCC and African petrochemical tenders.
View export & international standards →Reference clients
Related sectors
Oil & gas cable specification — common questions.
What refinery EPC contractors, ONGC procurement, and petrochemical MEP teams typically ask about non-Ex-rated cable scope.
Does National Cables manufacture ATEX or IECEx Ex-rated cables for hazardous zones?
No. National Cables manufactures IS 694:2010 and IS 17048:2018 low-voltage cables (≤1100 V) for non-Ex-rated building services and refinery utilities — admin blocks, control rooms, MCC and LT panel internal wiring, instrumentation in safe zones, and lighting circuits.
For Zone 1 / Zone 2 hazardous-area applications requiring ATEX or IECEx certification, specify a cable manufacturer with explicit Ex-rated product certification. Our scope is the non-Ex utility and building services portion of refinery and petrochemical complexes.
Why is IS 694:2010 1100 V-class specified rather than IEC 60502-1 (0.6/1 kV)?
Where project specifications reference 0.6/1 kV unarmoured cable (e.g., NYY), IS 694:2010 1100 V-class insulation provides margin for motor-starting surges and switching transients common in refinery plant. Both share IEC 60228 Class 5 conductor geometry — the BIS 1100 V certification is the differentiator.
For international tenders, National Cables also supplies NYY-J / NYY-O (IEC 60502-1, 0.6/1 kV) from the same BIS-certified line — enabling specification flexibility on GCC and African petrochemical schedules.
What is required for MCC and LT panel internal wiring in refineries?
IS 8130:2013 Class 5 flexible conductor is mandatory for MCC and LT panel internal wiring throughout. Class 5 fine-strand construction handles repeated bending during assembly, commissioning, and maintenance without conductor work-hardening or fracture.
National Cables supplies IS 694:2010 Single Core Flexible (Class 5) in FR or FR-LSH grade, sizes 0.5–240 mm². For instrumentation runs alongside VFD or high-current feeders, specify screened control cable (aluminium foil + tinned drain) with single-point screen earthing per the EMC plan.
When is screened control cable required versus unscreened in refinery instrumentation?
Specify screened multicore control (foil + drain) for any 4–20 mA loop, RTD signal, or low-voltage measurement circuit running parallel to VFDs, motor feeders, or other high-current sources. Unscreened Class 5 multicore is acceptable for digital I/O on segregated tray runs where EMI exposure is low.
The decision is per the EMC plan, not per cable cost. An unscreened analogue loop adjacent to a high-current feeder will pick up sufficient noise to corrupt the signal — and the failure presents as inconsistent measurement, not an obvious wiring fault.
Are National Cables' cables suitable for international refinery and petrochemical projects?
Yes. The export portfolio includes NYY-J / NYY-O (IEC 60502-1, 0.6/1 kV) for unarmoured power, H07V-K (IEC 60227-3, 450/750 V) for international panel wiring, and YY Control Cable (EN 50525-2-11) for unscreened multicore — all produced from the BIS 1100 V-class certified line.
This enables seamless specification on refinery MEP schedules in GCC, African, and emerging-market petrochemical projects. Material declarations and IEC type-test reports are issued in international tender format. Note: scope remains non-Ex utility and building services.
Specify National Cables for your refinery project.
BIS compliance records, technical documentation, and project pricing — 24-hour response.